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Open Loop Z Calibration

It is generally not difficult to obtain accurate XY calibration references. It is, however, much more difficult to obtain accurate Z-axis results. Z axis calibration is very sample-dependent. It is difficult to control Z piezo dynamics because, during scanning the X- and Y-axes move at a constant rate while the Z axis does not. Furthermore, offsets affect the piezo over a period of minutes.

The height and Z sensor signals require separate calibrations. Because the Z sensor is linear, only one calibration constant is required. However, the height sensitivity (Z Scan Sens) varies as a function offset, so multiple calibration points are necessary. We use Z Offset = 0 and Z offset = ± 50 V.

The silicon calibration references distributed by Bruker have specified (on the calibration container) vertical features accurate to within ± 3 percent. The calibration reference is referred to throughout the examples provided in this section. If you require greater accuracy, you must select an appropriate calibration standard, and a closed loop scanner employed with a Bruker Dimension Series microscope.

NOTE: Refer to the label on your calibration reference sample to verify the measurement.
Engage
Capture and Correct an Image
Measure Vertical Features
Correct Z Sensitivity
Recheck Z-axis Measuring Accuracy
Z Sensor Sensitivity
Calculate Retracted and Extended Offset Deratings

Other parameters

The remaining parameters in the Z Calibration panel are detailed below.

Z Min: The lowest voltage allowed to be applied to the negative terminal of the Z-piezoelectric actuator.

Z Max: The largest voltage allowed to be applied to the positive terminal of the Z-piezoelectric actuator.

CAUTION: Z Min and Z Max are set at the factory or during installation of the scanner and are based on the safe operating range of the Z-axis piezoelectric tube. Lowering Z Min or raising Z Max to outside the factory-set range can result in irreparable damage to the scanner. Consult with Bruker first if you believe Z Min or Z Max should be adjusted.

(Z–(–Z)) Min: Twice the absolute valure of Z Min, computed automatically, requiring Z Max ≥ Z Min +10 V.

(Z+(–Z)) Max: Twice the absolute value of Z Max, computed automatically, requiring Z Max ≥ Z Min +10 V.

Closed Loop Z Calibration

Several additional parameters are used to calibrate the Z-axis for closed loop operation:

Z Sensor Sens: The sensitivity, in nm/V, of the optical Z-axis sensor when Z Sensor Gain Factor = 1. Determine this by measuring a calibration standard with the Z sensor channel. See Z Sensor Sensitivity.

Z Sensor Gain Factor: During the engage, the Z piezo is ramped to find the Z piezo range. The sensor gain is adjusted to set a Z sensor range that is:

(Z sensor range factor)*(Z piezo range)

Z CL Range Factor: The range of the Z sensor that is used in Z closed loop mode (ramping). Increasing this factor increases the chance that part of the ramp may reach the end of the scanner range.

 

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